Professional O-Ring and Oil Seal Manufacturer, Sealing Solution Supplier Since 2008.
High - Speed Rotating Spring - Energized Seal
Suitable for Hydraulic and Other Equipment, with Excellent Wear Resistance and Sealing Performance
Engineered for high-performance sealing in dynamic applications, this seal adopts a PTFE + carbon fiber outer ring, which offers outstanding wear resistance and self-lubrication—effectively withstanding intense friction during high-speed rotation. An O-ring embedded in the outer ring’s groove provides reliable initial sealing force, further enhancing leak prevention for hydraulic, pneumatic, and other similar equipment.
Its robust material combination resists harsh chemicals and temperature fluctuations, ensuring long-term operational stability in demanding working conditions. Even at high rotational speeds, it maintains tight sealing, minimizing fluid loss, reducing equipment downtime, and extending machinery service life. Compact yet durable, this seal serves as a cost-effective solution to boost operational efficiency, making it an ideal choice for industries that prioritize reliability and high performance.
5.0
design customization
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1. Product Advantages
Superior Wear & Friction Resistance: The outer ring, crafted from PTFE + carbon fiber, delivers exceptional durability—withstanding intense friction during high-speed rotation (up to 5,000 RPM for most models) without premature wear. Its self-lubricating property further reduces mechanical friction, extending the seal’s service life by 30% compared to standard PTFE seals.
Reliable Leak Prevention: The built-in O-ring in the outer ring’s groove provides consistent initial sealing force, while the PTFE + carbon fiber structure maintains tight contact with mating surfaces under dynamic conditions. This dual-sealing design ensures zero fluid leakage for hydraulic, pneumatic, and oil-transfer systems.
Harsh Environment Adaptability: Resistant to a wide range of chemicals (including oils, solvents, and weak acids), as well as temperature fluctuations (-200°C to +260°C), this seal performs stably in extreme industrial environments—eliminating the need for frequent replacements.
Cost-Effective Efficiency: Its long lifespan and low maintenance requirements reduce equipment downtime and replacement costs. For industrial clients, this translates to an average 25% cut in annual sealing-related expenses.
2. Working Principle
This spring-energized seal operates on a “dual-force” mechanism:
Initial Sealing (O-Ring): The O-ring nested in the outer ring’s groove exerts constant radial pressure, creating an initial seal between the outer ring and the equipment’s housing—preventing immediate fluid leakage at startup.
Dynamic Sealing (PTFE + Carbon Fiber Outer Ring): As the equipment rotates at high speed, the PTFE + carbon fiber outer ring leverages its self-lubricating and wear-resistant properties to maintain tight contact with the rotating shaft. The carbon fiber reinforcement enhances structural rigidity, avoiding deformation under centrifugal force, while the PTFE matrix ensures smooth sliding against the shaft.
Spring Assistance (Hidden Energizer): A built-in stainless steel spring (not visible externally) compensates for minor wear or dimensional changes in the outer ring over time, sustaining consistent sealing force and prolonging the seal’s effective life.
3. Product Details
Outer Ring Material: PTFE (Polytetrafluoroethylene) + carbon fiber (for enhanced strength and wear resistance).
O-Ring Material: Nitrile Rubber (NBR) as standard (FDA-approved EPDM or Viton® available for food-grade or high-temperature applications).
Dimensions: Customizable to fit shaft/housing sizes (standard range: inner diameter 10mm–200mm, outer diameter 20mm–220mm, thickness 5mm–15mm).
Installation: Designed with a chamfered outer edge for easy, damage-free installation—no special tools required.
Certifications: Compliant with ISO 9001 quality standards and RoHS environmental regulations.
4. Application Range
Ideal for dynamic sealing scenarios in:
Hydraulic Systems: Hydraulic pumps, cylinders, and valves (e.g., construction machinery, agricultural equipment).
Pneumatic Systems: Air compressors, pneumatic actuators, and vacuum pumps (e.g., automotive assembly lines, electronics manufacturing).
Industrial Machinery: Gearboxes, oil coolers, and centrifugal separators (e.g., chemical plants, power generation facilities).
Specialty Applications: Food processing equipment (with FDA-approved materials) and aerospace components (low-temperature resistance models).
5. FAQ
Q1: Can this seal be used with corrosive fluids?
A1: Yes. The PTFE + carbon fiber outer ring is resistant to most industrial chemicals (e.g., mineral oil, ethylene glycol, and dilute acids). For highly corrosive media (e.g., strong alkalis), contact Forever Seals to customize a Viton® O-ring and enhanced PTFE blend.
Q2: What is the maximum operating speed of this seal?
A2: Standard models support up to 5,000 RPM for shafts with smooth surfaces (Ra ≤ 0.8μm). For higher-speed applications (up to 8,000 RPM), we offer a polished carbon fiber-reinforced version—please consult our engineering team for details.
Q3: How long does the seal typically last?
A3: Under normal operating conditions (25°C–150°C, clean fluid), the service life is 18–24 months. Harsh conditions (e.g., high temperature, contaminated fluid) may reduce lifespan, but our maintenance-free design still outperforms traditional seals by 20–30%.
Q4: Does Forever Seals provide custom sizes?
A4: Absolutely. We offer full customization for inner/outer diameters, thickness, and material combinations to match your equipment’s specifications. Custom orders typically ship within 7–10 business days.
6. Forever Seals’ Selling Points
15+ Years of Sealing Expertise: As a leading global seal manufacturer, we have engineered sealing solutions for 10,000+ clients in automotive, aerospace, and industrial sectors.
Strict Quality Control: Every seal undergoes 100% leak testing and dimensional inspection before shipment—ensuring compliance with international standards.
Fast Customization & Delivery: Our in-house R&D team and production facilities enable quick customization (7–10 days for custom orders) and global shipping (3–5 days for major industrial hubs).
After-Sales Support: We provide free technical consultation (including installation guidance and failure analysis) and a 12-month warranty for all products.
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