Professional O-Ring and Oil Seal Manufacturer, Sealing Solution Supplier Since 2008.
GNS Carbon Fiber-Reinforced PTFE Rotary Seal Ring
Wear-Resistant Rotary Shaft Seal for High-Temp & Corrosive Industrial Applications
The GNS Carbon Fiber-Reinforced PTFE Rotary Seal is a high-performance sealing solution engineered for rotating shaft applications in industrial settings. Crafted from premium PTFE blended with carbon fiber, it boasts exceptional wear resistance, mechanical strength, and dimensional stability—addressing the core pain points of traditional seals in high-stress environments. Designed to withstand extreme temperatures, corrosive media, and continuous rotational motion, this seal delivers reliable, long-lasting performance, minimizing leakage risks and reducing maintenance downtime. Its robust construction ensures compatibility with diverse industrial machinery, from pumps and motors to valves and compressors. Whether for heavy-duty manufacturing or precision engineering, the GNS rotary seal combines PTFE’s chemical inertness with carbon fiber’s reinforcement, making it a trusted choice for demanding rotary sealing needs.
5.0
design customization
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Please fill out the form below to request a quote or to request more information about us. please be as detailed as possible in your message, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
1. Product Advantages
- Superior Durability: Carbon fiber reinforcement enhances PTFE’s mechanical strength by 30%, resisting wear and deformation under continuous rotational motion.
- Extreme Environment Adaptability: Withstands temperatures from -200°C to 260°C (-328°F to 500°F) and is inert to acids, alkalis, and most organic solvents.
- Leak-Proof Performance: Precision-molded structure ensures tight sealing, reducing leakage risks to near-zero in industrial applications.
- Low Maintenance: Self-lubricating PTFE material minimizes friction, extending service life and cutting down on replacement frequency.
2. Working Principle
The GNS rotary seal operates by forming a dynamic barrier between rotating and stationary components. Its carbon fiber-reinforced PTFE matrix maintains dimensional stability under rotational stress, while the PTFE’s inherent lubricity reduces friction between the seal and shaft. The seal’s lip design conforms to the shaft surface, creating a pressure-tight seal that prevents fluid or gas leakage. The carbon fiber additive enhances heat dissipation, ensuring consistent performance even in high-temperature or high-speed operating conditions.
3. Product Details
- Material Composition: 90% premium PTFE + 10% high-modulus carbon fiber (uniformly distributed for optimal reinforcement).
- Dimensions: Customizable to fit shafts ranging from 10mm to 200mm (0.39” to 7.87”); standard tolerance: ±0.02mm.
- Surface Finish: Polished to Ra ≤ 0.2μm for reduced friction and improved sealing contact.
- Design Feature: Integral anti-extrusion ring prevents seal deformation under high pressure (up to 10MPa/1450psi).
4. Application Scope
Ideal for rotating shaft sealing in industries including:
- Manufacturing (pumps, motors, gearboxes)
- Chemical processing (reactors, pipelines, valves)
- Automotive (engine components, transmission systems)
- Aerospace (hydraulic systems, rotating machinery)
- Food & Beverage (sanitary pumps, mixing equipment)
- Renewable Energy (wind turbine generators, solar thermal systems)
5. FAQ
Q1: What is the maximum rotational speed this seal can handle?
A1: It supports speeds up to 5m/s (16.4ft/s) for standard sizes; custom high-speed versions (up to 8m/s) are available upon request.
Q2: Can it be used with water-based fluids?
A2: Yes—PTFE’s chemical inertness makes it compatible with water, oil, grease, and most liquid/gas media.
Q3: How often should the seal be replaced?
A3: Typical service life is 2,000–5,000 operating hours (varies by application); regular inspection is recommended for high-stress environments.
Q4: Is custom sizing available?
A4: Absolutely—Forever Seals offers tailored dimensions, materials, and designs to meet specific customer requirements.
6. Company Selling Points (Forever Seals)
- 15+ Years of Expertise: Specialized in high-performance sealing solutions, with a proven track record in industrial applications worldwide.
- R&D Excellence: In-house engineering team develops custom seals for extreme environments, backed by ISO 9001 and API 6D certifications.
- Quality Assurance: Every seal undergoes rigorous testing (pressure, temperature, wear resistance) before delivery, ensuring 100% performance reliability.
- Global Support: Fast lead times (3–7 days for standard products, 10–15 days for custom orders) and 24/7 technical support via email or phone.
- Sustainable Manufacturing: Uses eco-friendly materials and energy-efficient production processes, aligning with global sustainability standards.
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